IM-P343-29 CH Issue 5 1SP200 Electropneumatic Smart PositionerInstallation and Maintenance InstructionsIM-P343-29CH Issue 53439650/51. Index2. Safe
IM-P343-29 CH Issue 5104. Options4.1 Pressure gauge blockAn optional pressure gauge block (Figure 2) can be fitted onto the SP200 posit
IM-P343-29 CH Issue 5 115. Installation5.1 Mounting the SP200 positioner - General informationPreliminary check of valve and actuator assembly - A
IM-P343-29 CH Issue 5125.2.1 Loosely attach the magnet bracket (2) to the valve / actuator connector (refer to Figures 4 and 5). Be su
IM-P343-29 CH Issue 5 135.2.2 Slide the bracket (2) to the left or to the right (Figure 6) till the correct position is achieved.
IM-P343-29 CH Issue 5145.2.4 Loosely attach the positioner mounting plate to the actuator as shown in the following pictures: for the pillar actuato
IM-P343-29 CH Issue 5 155.2.6 Attach the positioner mounting plate to the positioner as shown in Figure 12.Protection plateAttach the mounti
IM-P343-29 CH Issue 5165.3 Sequence for mounting an SP200 positioner to a rotary actuator5.3.1 Assembly for fitting an SP200 on to a ¼ turn valve.F
IM-P343-29 CH Issue 5 17Fig. 16Fig. 17Fig. 18
IM-P343-29 CH Issue 518Fig. 19Fig. 20Assembled
IM-P343-29 CH Issue 5 195.3.2 Adjust the magnet orientation as illustrated in Figures 21 and 22 and tighten the bolt to fix the magnet into position
IM-P343-29 CH Issue 52
IM-P343-29 CH Issue 520Fig. 23¼" NPT air supply (supply)¼" NPT air signal to actuator (output 1)5.4 Air supply and connectionsWARNING: Sup
IM-P343-29 CH Issue 5 216. Electrical connections6.1 Guidance notes on wiring installationFor heavy industrial applications it is recommended to use
IM-P343-29 CH Issue 5226.2.3 Travel switches- and 4-20 mA retransmission wiring digramsFig. 26 Software switches2 kTravel switches 1Table 1Rating
IM-P343-29 CH Issue 5 236.2.4 Wiring for instrinsic safe applicationsFig. 28 Example of electrical connections for Intrinsically Safe applicationsO
IM-P343-29 CH Issue 5247. Quick start procedure7.1 2-port valvesThe following applies to positioners fitted to 2-port valves having plug ab
IM-P343-29 CH Issue 5 257.2 3-port valves (with travel setting (TRAVL) 0 - 100%, refer to Figures 27 and 28)Proceed as above up to Section 7.1.9.7.2
IM-P343-29 CH Issue 5268. Programming flow chartFig. 29Softwareversion(Ver X.XX)MANOPAUTOSSETTUNERUNSET-UPNOWSP200MENU% Travel(TRAVL0-100% / 100-0%)
IM-P343-29 CH Issue 5 27Clear stored values(RESET)Recall stored values(RETRN)Retain temporary values(RTAIN)AUTO OPERATION(mA Input signal)Shut-off ma
IM-P343-29 CH Issue 5289. Programming and commissioning9.1 Set-up nowProgramming notesThe positioner fitted to this control valve requires programmi
IM-P343-29 CH Issue 5 29Clear stored values(RESET)Recall stored values(RETRN)Retain temporary values(RTAIN)Mounting position check(CALIB)�Fig. 30Soft
IM-P343-29 CH Issue 5 31. IndexSection Sub-section 2.1 General requirements2. Safety 2.2 Electrical safety requirements information 2.3
IM-P343-29 CH Issue 5309.2.2 CALIB - mounting position calibration Programming notesTo access CALIB press and hold key for 3 seconds. The disp
IM-P343-29 CH Issue 5 319.2.3 RETRN - RTAIN - RESETProgramming notesProvides the facility to restore previous permanently stored values (RETRN),
IM-P343-29 CH Issue 5329.3 MANOPFig. 31Programming notesPress and hold key for 3 seconds to enter manual control mode (MCTL). The disp
IM-P343-29 CH Issue 5 339.3.2 C-CAL - current calibrationProgramming notesC-Cal provides a simple way to make a fine calibration of the
IM-P343-29 CH Issue 5349.4 AUTOS - automatic autostroke commissioningAUTOS% Travel(TRAVL0-100% / 100-0%)Autostroke activate(AUTOS)3 second enterFi
IM-P343-29 CH Issue 5 359.4.1 TRAVL - % travel displayProgramming notesPress key to access TRAVL.Provides selection of % valve travel display wi
IM-P343-29 CH Issue 536Display = 100%Display = 0%Display = 100%Display = 0%Fig. 35 2-port valve normally open - TRAVL setting = 100% to 0%Fig. 36
IM-P343-29 CH Issue 5 37 TRAVEL setting = 0 to 100% DISPLAY = 0% TRAVL setting = 100 to 0% DISPLAY = 100% TRAVEL setting = 0 to 100% DISPL
IM-P343-29 CH Issue 5389.5 SET - setting of valve functionsFig. 39Programming notesProvides access to basic valve set up functions. Press key
IM-P343-29 CH Issue 5 399.5.1 VALVE - valve typeProgramming notesProvides selection between 2-port and 3-port valves. Default is 2-port valve. De
IM-P343-29 CH Issue 542. Safety information2.1 General requirementsThe flawless and safe operation of the SP200 positioners is reliant on
IM-P343-29 CH Issue 5409.5.3 CTRLA - direct or reverse control actionProgramming notes Provides selection of direct (dIRCT) (4 - 20 mA) or revers
IM-P343-29 CH Issue 5 41Installed orientation At-rest position Control actionManual Selection of required % travel(TRAVL)Automatic determintationSpri
IM-P343-29 CH Issue 5429.5.4 MIN-T - minimum travel settingProgramming notesEnables the minimum valve travel to be set as a percentage of the maximu
IM-P343-29 CH Issue 5 439.5.6 DTRVL - displayed travel percentageProgramming notesThe full mechanical limits of valve travel (0 to 100%) a
IM-P343-29 CH Issue 5449.5.7 MIN-R - minimum signal span rangeProgramming notesEnables the minimum mA input signal span range to be set. The value
IM-P343-29 CH Issue 5 45Fig. 42 Provides access to more advanced valve tuning functions including:- Dead-band (valve positioning sensitivity) (dB
IM-P343-29 CH Issue 5469.6.1 dbANd - deadband setting (positional sensitivity)Programming notesDead-band provides adjustment of the valve position
IM-P343-29 CH Issue 5 479.6.3 S-MAX - valve shut-off maximumProgramming notesProvides the facility to fully inflate
IM-P343-29 CH Issue 5489.6.5 T-UP - valve slow opening action Programming notesThis function slows down the time taken for the valve to travel fro
IM-P343-29 CH Issue 5 49Fig. 44 TS1 Travel switch 1 (normally open)Switch closedSignalSwitch openTravel100%0%Note: Software configured travel swi
IM-P343-29 CH Issue 5 52.4 Installation for hazardous areas and certification - General informationSP200 Smart Positioner is available for Intr
IM-P343-29 CH Issue 550TS2 - software configured travel switch 2 (normally closed)Programming notesThe switching point can be set as a percentage o
IM-P343-29 CH Issue 5 519.7 RUN - automatic operationFig. 46AUTO OPERATION( % TRAVEL)Return to SP200 menu(RETRN AUTO / RETRN VENT)Run time(RTIME
IM-P343-29 CH Issue 5529.7.1 Automatic operation - % travel Programming notesDuring normal automatic operation the % valve travel will be
IM-P343-29 CH Issue 5 539.8.2 RTIME - total valve run time in hoursProgramming notesThe number displayed is the total valve run time in hours. Run t
IM-P343-29 CH Issue 5549.9 RETRN - return to SP200 MENU in main menuFig. 47Programming notesPress and hold key for 3 seconds. The display will c
IM-P343-29 CH Issue 5 5510. Maintenance10.1 Air supply qualityAs stated in Section 5.4, it is important for correct operation of the SP
IM-P343-29 CH Issue 55611. Default values andprogram settings Main menu Sub-menu Setting options Default value Programmed value SET V
IM-P343-29 CH Issue 5 5712. Glossary of display data12.1 Main menu display functionsDisplay Description SET UP Indicates that the SP200 po
IM-P343-29 CH Issue 55812.2 Sub-menu display functions Display Description VER x.xx Indicates the version of software embedded within the
IM-P343-29 CH Issue 5 59Display Description EQUAL Indicates an equal percentage relationship between the input signal and the valve tra
IM-P343-29 CH Issue 562.4.2 Electrical connections for IS.For installation in classified areas it is necessary to foresee the use of certified assoc
IM-P343-29 CH Issue 56013. CertificationEC-Type ATEX Certificate (Model SP200is)
IM-P343-29 CH Issue 5 61EC Declaration of conformity (Model SP200is)
IM-P343-29 CH Issue 562
IM-P343-29 CH Issue 5 63
IM-P343-29 CH Issue 564
IM-P343-29 CH Issue 5 73. Technical informationNo. Part1. indicating all OK. (! indicates an error)2. Main menu functions with LCD flag indicati
IM-P343-29 CH Issue 583.2 Technical dataInput signal range 4 - 20 mA nominalMinimum input signal (loop powered) 3.6 mAMinimum air supply pressure
IM-P343-29 CH Issue 5 93.5 Programmable functionsAutostroke Automatic commissioning routineValve type 2-port or 3-port% travel Selectable 0 to 1
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